JP MACHINERY
Loading…
Compounding 2 Models
JP-EX Series

PVC Compounding
Machine

From dry PVC blend to finished compound — standard and Die Face Cutter models

700 kg/hr Peak Throughput
100–150 mm Screw Diameter
26:1 L/D Ratio
Scroll to explore
About This System

Two models, five sizes —
built for PVC compounding

The JP-CM Series processes dry PVC dry blend — resin, plasticizers, stabilisers, fillers, and pigments — into a fully homogeneous compound. A purpose-designed compounding screw with dispersive and distributive mixing elements ensures complete additive incorporation without overheating the PVC matrix.

Two distinct models cover the full production chain. The standard JP-CM outputs molten PVC compound via a die head for direct connection to downstream calenders, pipe lines, or cable extruders. The JP-CM DFC (Die Face Cutter) adds a rotary-blade pelletizer that cuts compound at the die face and cools the pellets on an air conveyor — producing uniform cylindrical granules ready for bagging, storage, or re-extrusion. Both models share the same barrel and screw platform, available in five screw diameters from 100 mm to 150 mm.

Key Features

  • Purpose-designed compounding screw with dispersive and distributive mixing elements — complete additive incorporation
  • Vented barrel with vacuum degassing port — removes moisture and volatiles from wet or freshly blended dry mix
  • 4–6 independent PID temperature zones (±1°C) — precise control throughout the PVC processing window
  • Nitrided barrel and bi-metallic screw — extended service life with abrasive and corrosive PVC formulations
  • AC variable-frequency drive with torque monitoring — consistent specific energy input across all throughputs
  • DFC model: air-cooled rotary die face cutter produces uniform 3–5 mm cylindrical pellets at full line speed
Product images coming soon
Product images coming soon

Model Variants & Specifications

All five sizes are available in both the Standard (direct compound output) and DFC (Die Face Cutter pelletising) configurations. The DFC rows list additional cutter drive power and pellet size.

Screw Diameter100 mm
L/D Ratio26:1
Max Throughput (PVC)200 kg/hr
Screw Speed Range10–60 rpm
Drive Motor Power55 kW
Temperature Zones4 barrel + 1 die
Max Process Temperature185°C
Barrel MaterialNitrided steel
Overall Dimensions (L×W×H)2,500 × 900 × 1,400 mm
DFC — Cutter Drive Power1.5 kW
DFC — Pellet SizeØ 3–5 mm × 3–6 mm L
Screw Diameter110 mm
L/D Ratio26:1
Max Throughput (PVC)280 kg/hr
Screw Speed Range10–60 rpm
Drive Motor Power75 kW
Temperature Zones4 barrel + 1 die
Max Process Temperature185°C
Barrel MaterialNitrided steel
Overall Dimensions (L×W×H)2,700 × 950 × 1,450 mm
DFC — Cutter Drive Power2.2 kW
DFC — Pellet SizeØ 3–5 mm × 3–6 mm L
Screw Diameter125 mm
L/D Ratio26:1
Max Throughput (PVC)400 kg/hr
Screw Speed Range10–55 rpm
Drive Motor Power110 kW
Temperature Zones5 barrel + 1 die
Max Process Temperature185°C
Barrel MaterialNitrided steel
Overall Dimensions (L×W×H)3,100 × 1,000 × 1,550 mm
DFC — Cutter Drive Power3.0 kW
DFC — Pellet SizeØ 3–5 mm × 3–6 mm L
Screw Diameter140 mm
L/D Ratio26:1
Max Throughput (PVC)550 kg/hr
Screw Speed Range10–55 rpm
Drive Motor Power160 kW
Temperature Zones5 barrel + 1 die
Max Process Temperature185°C
Barrel MaterialNitrided steel
Overall Dimensions (L×W×H)3,500 × 1,050 × 1,600 mm
DFC — Cutter Drive Power4.0 kW
DFC — Pellet SizeØ 3–5 mm × 3–6 mm L
Screw Diameter150 mm
L/D Ratio26:1
Max Throughput (PVC)700 kg/hr
Screw Speed Range10–50 rpm
Drive Motor Power200 kW
Temperature Zones6 barrel + 1 die
Max Process Temperature185°C
Barrel MaterialNitrided steel
Overall Dimensions (L×W×H)3,800 × 1,100 × 1,650 mm
DFC — Cutter Drive Power5.5 kW
DFC — Pellet SizeØ 3–5 mm × 3–6 mm L

Industry Applications

Cable Insulation Compound

Flexible PVC compounds for wire and cable insulation — consistent additive distribution ensures uniform electrical and mechanical properties.

Rigid PVC Profiles

High-quality rigid PVC compound for window frames, door profiles, conduits, and building construction sections.

Flexible PVC Applications

Plasticised PVC compounds for flooring tiles, garden hose, medical tubing, conveyor belts, and flexible sheeting.

Colour & Additive Masterbatch

Concentrated pigment and additive masterbatches for PVC — high-loading dispersion with precise let-down ratios.

PVC Pipe Compound

UPVC compounds for pressure pipe, drainage pipe, and conduit systems to IS, BS, and DIN standards.

Get in Touch

Ready to specify
your JP-CM?

Our process engineers will match the right screw diameter, drive power, and model variant — Standard or DFC — to your PVC formulation and daily output target.